TBM implantation in CLEX 1 TaskDurationDate 1Remove the safety barriers0.5 days1.06 2Preparation of the storage tables inside CLEX0.5 days1.06 3Radioprotection Survey Visit1 day2.06 4Dismantling of the shielding blocks (to get the direct access for new equipment) 1 day2.06 5Organizing of free access to CLEX building1day3.06 6Initial measurement of the CLEX2days storage
SURVEY 5-6Initial measurement of the CLEX : Measurement of the existing references Determination of the theoretical beam 2days Action préalable Discussion préalable à avoir avec Tobias Analyser les résultats des dernières mesures effectuées par le contrat Mesure Mesurer l’ensemble des fiducielles du réseau Mesurer les fiducielles des composants +Re-fiducialisation des composants (Wilfried) plusieurs jours Action post-mesure Analyse Préparation du plan d’implantation des plaques metrologiques Préparation du plan d’implantation des plaques actionneurs
TBM implantation in CLEX 3 TaskDurationDate 6Dismantling of TBTS PB and DB tanks -disconnection of electrical cables and water pipes -disconnection and dismantling of RF network 6.5 days
TBM implantation in CLEX 4 TaskDurationDate 7-dismantling and transport of the TBTS PB Tank to the buffer zone1 day09.06
TBM implantation in CLEX 5 TaskDurationDate 8-dismantling and transport of the TBTS DB Tank and transport to the storage 1 day10.06
TBM implantation in CLEX TaskDurationDate 9-Disconnection of all cables (+ labelling) and pipes in the working area 4.5 days ~ 14 meters
TBM implantation in CLEX TaskDurationDate 10-Removal of the equipment in the working area4 days ComponentPicQuantityComponentPicQuantity Quadrupoles12Supports10 Correctors10 Sector vacuum valves 4 BPMs and diagnostics chambers 8 Pumping ports (including valves and pumps) 5 Flashbox1 Drift Tubes and bellows
TBM implantation in CLEX TaskDurationDate 11-Dismantling of the yellow girders and feet3 days Removal of the cooling distribution (central line)3 days Precise Floor marking before drilling of the holes for installation of the TBM supporting system: 32 holes in total For dimensions: DRAWING CLIATCIN days Drilling of the floor for all the supporting equipment1.5 days TaskQuantity Feet to be removed from area6 Feet to be replaced2 Girders to be removed from area6 Girders to be replaced6 New girders to be manufactured (see on next slides) 3 1 day
SURVEY 13-Precise Floor marking before drilling of the holes for installation of the TBM supporting system: 32 holes in total For dimensions: DRAWING CLIATCIN day Action préalable Avoir fini et validé le plan d’implantation Mesure Implantation des 32 trous Action post-mesure Ø
Supporting Elements for TBM and CLEX Components 2 Feet to be reused in different place (8 holes to be drilled) New girders (x3) TBM supporting benches (24 holes to be drilled for installation) All green feet will not be moved Green girders will be moved by several cm.
TBM implantation in CLEX TaskDurationDate 15-VACATIONS period time reservation30 days Installation of the supporting elements of the TBM and CLEX components Installation of the new yellow supporting girders (1 day) Transport and Installation of the TBM extremity benches (1 day) Geometrical control of the extremity benches (3 days) 5 days TBM installation and assembly See next slides 26 days day 3 days
SURVEY 16-Installation of the supporting elements of the TBM and CLEX components Installation of the new yellow supporting girders (1 day) Transport and Installation of the TBM extremity benches (1 day) Geometrical control of the extremity benches (1 day) 3 days Action préalable Avoir mesuré les plaques métrologique en métrologie Avoir un plan d’implantation pour les plaques métrologiques Mesure Nivelement et ajustement des plaques métrologiques Controle des mesures CMM des plaques métrologiques Action post-mesure Ø
Installation of the TBM supporting system TaskDurationDate 18Installation of the TBM supporting system 5 days Geometrical control of the TBM supporting system 3 days Alignment of the girders (with respect to the existing beam) 1 day Installation of alignment’s device (wire, cable, sensors, data acquisition, …) 2 days Absolute measurement (cWPS sensors vs AT401 tracker) 1 day Test of actuators displacement on 1 mm range (girder unloaded) 1 day Test of the Articulation Point (girder unloaded) 1 day day Tests sous réserve
SURVEY 18Installation of the TBM supporting system 5 days Action préalable Avoir un plan d’implantation pour les plaques actionneurs Software des actionneurs opérationnel Shelter prêt Mesure Installation des câbles actionneurs Nivelement et ajustement des plaques actionneurs Réglage des actionneurs à mi-course Action post-mesure Ø
SURVEY 19Geometrical control of the TBM supporting system 1 day Action préalable Installer des poids sur la poutre Mesure Mesure de l’ensemble des fiducielles 1.5’’ de la poutre et des berceaux) Action post-mesure Valider l’assemblage poutre-berceau
SURVEY 20Alignment of the girders (with respect to the existing beam) 1 day20.08 Action préalable Avoir une position exacte du faisceau existant (dans le réseau général) Mesure Alignement de l’axe des V. par rapport aux faisceaux existants. Action post-mesure Ø
SURVEY 21Installation of alignment’s device (wire, cable, sensors, data acquisition, …) 2 days Action préalable Avoir 20 capteurs calibrés (avec une plaque amagnetique) Protection du fil et du poids prêt Mesure Installation des câbles MCA-8 Installation des câbles Mul-Rad Installation des 4 fils (mise à la masse) Installation de la protection du fil et du poids Action post-mesure Ø
SURVEY 22Absolute measurement (cWPS sensors vs AT401 tracker) 1 day25.08 Action préalable Software Acquisition opérationnel Software Calcul absolu opérationnel Mesure Répétabilité des capteurs Test de linéarité Action post-mesure Calcul absolu (comparaison AT401-cWPS)
SURVEY 23Test of actuators displacement on 1 mm range (girder loaded with weight) 1 day Test of the Articulation Point (girder loaded with weight) 1 day27.08 Action préalable Ø Mesure Mesure AT401 initiale Déplacement de chaque actionneur individuelement (+/-1mm) Déplacement des degrés de liberté Mesure AT401 finale Action post-mesure Analyse Test prévu seulement si les tests dans le lab. sont mauvais En fonction de la stratégie de transport
Installation of the components of the TBM + alignment control TaskDurationDate 25Installation of the components of the TBM + alignment control + cooling test5 days Cables for TBM routing and connection to the equipment in the external shelter2 days Test of actuators displacement on 1 mm range (girder loaded)1 day Test of the Articulation Point (girder loaded)1 day Scanner 3D of the module3 days A la fin Tests décalés plus tard (après RFN)
SURVEY 25Installation of the components of the TBM + alignment control + cooling test5 days Action préalable Composants mesurés en métrologie (fiducialiser) Support DBQ opérationnel Mesure Installation des composants à la place des poids Ajustement du DBQ Controle des mesures CMM des composants Mesure de la position des composants sur la poutre Action post-mesure Ø
TBM implantation in CLEX TaskDurationDate 30Primary RF Network installation Installation of the RF components on the TBTS tank (2 days) Installation of the waveguides between TBTS tank and TBM Including supports, pumping port etc. (1 day) 3 days Test of actuators displacement on 1 mm range (girder loaded)1 day08.09 Test of the Articulation Point (girder loaded)1 day09.09
SURVEY 31Test of actuators displacement on 1 mm range (girder loaded)1 day Test of the Articulation Point (girder loaded)1 day09.09 Action préalable Après l’installation des RF Network Mesure Mesure AT401 initiale Déplacement de chaque actionneur individuellement (+/-1mm) Déplacement des degrés de liberté Mesure AT401 finale Action post-mesure Analyse Test prévu seulement si les tests dans le lab. sont mauvais
TBM implantation in CLEX TaskDurationDate 31 Installation of CLEX components according to new configuration (not all the components are listed below, components, final inventory under way) 12.5 days ComponentPicQuantityComponentPicQuantity Quadrupoles12Supports18 Correctors8 Sector vacuum valves 4 BPMs and diagnostics chambers 9 Pumping ports (including valves and pumps) 5 Flashbox1 Drift Tubes and bellows
SURVEY Action préalable Récuperer les fichiers de fiducialisation des composants Mesure Installation des composants Nivelement et ajustement des composants Action post-mesure Ø Test prévu seulement si les tests dans le lab. sont mauvais 31 Installation of CLEX components according to new configuration (not all the components are listed below, components, final inventory under way) 12.5 days
CLEX working area after installation of components
Final tests and cables reconnection TaskDurationDate Leaktightness test2 days Final alignment tests3 days Reconstruction of cable trays and cables pulling5 days Reconnection of all cables (according to labelling) and pipes in the working area 2 days Cooling system test2 days Closing the shielding1 day15.09 Safety chain test1 day30.09 Commissioning5 days days
SURVEY Action préalable Ø Mesure Mesure AT401 initiale Déplacement de chaque actionneur individuelement (+/-1mm) Déplacement des degrés de liberté Mesure AT401 finale Scanner 3D of the module Action post-mesure Ø Final alignment tests4 days