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Publié parSTEPHAN IMBACH Modifié depuis plus de 6 années
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HYDROBIO SYSTEM
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What is HYDROBIO System? It’s a DECONTAMINATION SYSTEM WITH HOT WATER MEDIUM / HIGH PRESSURE LOW FLOW RATE
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Hot Water: max 95° Maximum removal of protein / sugar residues Definite positive microbiologic effect Cleaning and sanitizing operations without the use of multiple chemical agents
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ADVANTAGES HOT WATER The detachment of organic residue is normally done with the use of detergents The high temperature suspends the residues without using chemicals Positive microbiological effect Working with precise procedures a definite result is ALWAYS obtained Absence of chemical products Time saving, more flexible, economical, ecological.
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Medium /High pressure Advanced mechanical action Exclusion of manual operations Exclusion of potential contaminated accessories
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ADVANTAGES MEDIUM /HIGH PRESSUURE Removal of visible and non visible residue in relation the force applied The effective pressure exerted on the surface is the true capacity of removal (sweeping effect)
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Low Flow rate 1,5 – 5,0 l/min. Absolute precision in cleaning action Prevention of cross contamination Contained action – aerosol Damage prevention on critical and delicate areas Contained water dispersion (collection of water) Low use and consumption of water Extended applications (flexibility)
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Advantages Low Flow Rate Precise cleaning action Low use of water consents close action of the surface being cleaned Clear vision of area being cleaned Stability and operator safety Operator does not tire easily
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Cross Contamination Transfer of particles and bacteria from from one point to another Traditional methods with high flow rates create a suspension of particles in the air able to fall even after long periods (ex. packaging lines with open containers, mixers, cutting surfaces and food processing areas)
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Damage prevention Sensitivity of electric and electronic equipment to water and high impact Low flow rate extends the use in areas where it is not possible to work with traditional methods (low maintenance costs)
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Contained water dispersion Reduced presence of water: Application where drains are NOT present or in close vicinity Application where presence of residual water is NOT desired in production areas Reduced water treatment costs (purifiers)
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Low use/consumption of water Reduced availability of potable water Low flow rates allow high level cleaning even in areas where there is reduced availability of water or where there is a high cost of potable water (dry areas, water treatment, environmental prevention)
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Extended Applications The low environmental impact allows the application in moments not compatible with ongoing production. Correction interventions on accidental spills (quick and not encroaching) Increased safety by excluding chemical agents (Haccp)
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UNIQUE Electric heating at high pressure TEMP.°C. IMMEDIATE - CONSTANT – CONTINUOUS Absence of combustible boilers Zero impact – No fumes in closed areas No emissions of CO2 in atmosphere
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AUTONOMY Direct connection to water supply Reserve water tank 40 litres Operate independantly from water supply
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SIMPLICITY OF USE Created and developed in a simple and easy to use design two simple comands For 360° use easy to train personnel in use easy to insert in existing HACCP protocol easy monitoring of performance Q.C.
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Operating Costs HOURLY COST ELECTRICITY 0.11 € Kw/hr OPERATED FOR 5 HOUR PER WEEK AT 0.11 € PER Kw/hr HYDROBIO 10 KW - water at 95° - 130 bar – 2.3 Lt/min. Hourly cost electricity: € 0.11 x 10 KW = 1.1 €/hr (average cost) Weekly cost: € 1.1 x 5 hours = 5.5 €/week Monthly cost: € 5.5 x 4 weeks/month = 22.00 €/month Anuual cost: € 22.00 x 12 months = 264.00 €/year HOT WATER PRESSURE WASHER 5 KW - 90°C - 150 bar - 16 lt/min – diesel heated – consumption 8 to 9 lt/hr Hourly cost electricity: € 0.11 x 5 KW = 0.55 €/hr (average cost) Weekly cost: € 0.55 x 5 hours = 2.75 €/week Monthly cost: € 2.75 x 4 weeks/month = 11.00 €/month Annual cost: € 11.00 x 12 months = 132.00 €/year Hourly cost diesel fuel: used for 5 hours weekly at 1.65 €/liter Weekly cost: € 1.65 x 8 lt = € 13.20 x 5 hours = 66.00 €/week Monthly cost: € 66.00 x 4 weeks/month = 264.00 €/month Annual cost: € 264.00 x 12 months = 3,168.00 €/year TOTAL COST ELECTRICITY + FUEL: € 132.00 + € 3,168.00 = 3,300.00 €/year SAVINGS: 3,300.00 – 264.00 = 3,036.00 EURO USING hydrobio 10 kw
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Applications Biotech productions washing / decontaminating conveyor belts Biotech productions washing /decontaminating stainless steel tanks and containers
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Applications Meat cutting teflon cutting surfaces Meat cutting moulded forms for hams Meat cutting cutting devices and equipment
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Applications Fresh Produce washing selecting lines washing machinery washing conveyor belts cleaning air conditioning / fan units
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Applications Bakeries Conveyor belts and chain belts Equipment cleaning Drain duct cleaning
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Applications ^ Catering, Gastronomy, Food handling: equipment cleaning ^ Catering: kitchen cleaning – remove food and carbon residues
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Applications Egg products Oil mills Marmelade Kitchens Small parts cleaner / degreaser
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Applications Beverage industry: bottling lines Wine: barrel washing Soft Drinks: washing bins Beverage; detail cleaning
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