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Avantages de l'utilisation du Re-Hydra Pro en alimentation animal.

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Présentation au sujet: "Avantages de l'utilisation du Re-Hydra Pro en alimentation animal."— Transcription de la présentation:

1 Avantages de l'utilisation du Re-Hydra Pro en alimentation animal

2 Quest-ce cest rehidratation Pellet PLUS + ? Pellet Plus + permet de récupérer les pertes dans laliment a partir de laplication dhumidité atomisée au mélangeur et en augmentant leficacité de la machine à pellet. Possible application à partir de senseurs: Les senseurs pour déterminer lhumidité sont placés sur tout le procès productif pour mesurer lhumidité résiduelle dans un aliment pelletisé. Application corrective de lagent humidifiant Re-Hydra Pro ® pour arriver aux valeurs fixés. Lapplication change en fonction de lhumidité captée par les senseurs.

3 Plan dapplication après le monitorage de lhumidité avec le système Pellet PLUS + dADIVETER Bactéricide Antifongique Rehidratation + antifongique Senseur au réfroidisseur (optional)

4 Re-Hydra Pro ® cest un agent humidificateur avec proprietés antifongiques. Cet additive réhydratant ameliore le rendement de la machine à pellet et la qualité du pellet. La fonction antifongique Re-Hydra Pro ® Spécifications du produit Dosage g par tonne de matière prèmière ou aliment selon lobjectif antifongique. Nom chemique Acide propioniquemax. 60% Ammonium propionate, max. 27% Mono and diacylglycerides of food fatty acidsmax. 10% Inert carrier, up to100% Physico-chemical Properties Color: Blue Appearance:Clear Odor: Irritating Presentation: liquid (IBC 1000 l) Apparent density:1.06 kg/ l p.H: 7.28 Dissolves in water with no limit Re-Hydra Pro ® est complémenté avec agents tensioactives pour assurer la meilleure dispersion des ingrédients actifs et lhomogénéité aux matières premières ou au mélange. Amélioration de leau absorbé dans le mélange – poids finale plus haute Proportion de …plus basse et meilleure durabilité du pellet. Control des mycoses Amelioration des rendements Eau pas disponible pour les mycoses Eau avec Re-Hydra Prol ®

5 Avantages pratiques de lutilisation du Re-Hydra Pro ®

6 Résumé des avantages du programme de Réhydratation PHYSIQUES Humidité finale plus haute (+ poids) sans augmenter lAw Rétention plus haute deau, fixé aux pellets Prés du 82% de leau ajouté reste à laliment: Poids final plus haute et stable après le stockage.

7 Pellet quality parameters % Remaining moisture Re-Hydra Pro ®, au dosage de1 et 2 % de solution hydratante, augmente dune manière proportionnelle le niveau dhumidité du pellet. Cet humidité retenue donne une diminution des pertes au niveau de laliment. T0 T1 T % % T4 - 1% HS + 2,5% RHP T5 - 2% HS + 2,5% RHP % 10,1 10,3 10,42 10,92 11,74 9 9, , ,5 12 T2 - 1% water T3 - 2% water T1 – Control

8 Résumé des avantages du programme de Réhydratation PRODUCTIVE – Aliment composé Plus haute rendement (presque 10%) Consommation énergétique plus basse On peut arriver à températures plus hautes Diminution de la production de poudre

9 Génération dun film aqueuse très fin. Amélioration de la lubrification des machines. Plus quantité daliment accepté. Consommation énergétique plus basse (kWh/Tm) presque le 9 – 10%, par chaque 1% de solution hydratante ajouté. Rendement plus haute (Tm/h)- près du 10%, par chaque 1% de solution hydratante ajouté. Pelleting machine Avantages du programme de Réhydratation. PRODUCTION

10 Paramètres de pelletisation T0-Control T1-1% HS + 2,5% RHP T2-2% HS + 2,5% RHP T0-Control T1- T2- t/ h T0 T1 T % % Pour chaque 1% de solution hydratante ajoutée il y a une diminution du 10% sur le temps de production des pellets sans augmentation de la consommation dénergie On arrive à un plateau après inclusions supérieurs au 1.5% ,61 27,89 29,

11 Paramètres de pelletisation T0-Control T1-1% HS + 2,5% RHP T2-2% HS + 2,5% RHP T0-Control T1- T2- % de pertes sur laliment. (Weight raw materials minus total final feed in truck) T0 T1 T % % Leau ajoutée permet de récupérer les pertes produites dans laliment pendant le broyage et la pelletisation. La rétention deau est du 75 au 80% environ. %

12 Numéros pratiques 1 tonne daliment: Investissement: 10 l deau 250 g Re-Hydra Pro ® Bénéfice: Presque 8 kg daliment de plus Volaille / kg Porc / kg Boeuf / kg 1.17 bénéfice 1 bénéfice 0.8 bénéfice Engraissement

13 QUALITÉ du pellet Taux de gélatinisation de lamidon plus haute. PDI-Durabilité plus haute (moins pertes). Humidité plus haute-plus de palatabilité. Production de poudre plus basse. Résumé des avantages du programme de Réhydratation

14 Meilleur PDI (Taux de Durabilité du Pellet) – presque le 3% de plus: Plus haute fixation du pellet Taux de poudre plus basse Amélioration du taux de gélatinisation de lamidon Du 4 au 7% de plus; >20% et prêt du 30% Meilleur assimilation de lénergie métabolisable à cause de la destruction de la couverture fibreuse des particules damidon/accès au CP/accès aux dépôts lipidiques. Avantages sur la qualité du pellet avec Re- Hydra Pro ®

15 Taux de gélatinisation de lamidon de laliment Diète basle BD + 2% H 2 O 26.6 BD + 2% H20 Re-Hydra Pro ® % % Diète basale BD + 2% H 2 O 15.1 BD + 2% H20 Re-Hydra Pro ® Pourcentage de poudre retourné (aliment) Avantages sur la qualité du pellet avec Re- Hydra Pro ®

16 Paramètres de qualité du Pellet % Durabilité Lhumidité effective ajoutée donne une amélioration de la durabilité du pellet (pour aliments sans addition dautres additives à base de lignine) La valeur de la durabilité est en relation, dune manière proportionnelle, à leau ajoutée. Augmente en relation au dosage effectivement appliqué. T0-Control T1-1% HS + 2,5% RHP T2-2% HS + 2,5% RHP T0-Control T1- T2- %

17 QUALITÉ Microbiologique Avantages sur la qualité du pellet avec Re-Hydra Pro ® Diminution de la croissance fungique/bactérienne par lajoute de produits. Traitement antifongique de choc et protection à long-terme. (Effet combiné des acides organiques purs et des sels dammonium) Control microbiologique de laliment. (microdispersion) Pas de production de Mycotoxines.

18 Propriétés antifongiques du Re-Hydra Pro ® Effet de choc (acides organiques purs per se) acide propionique (max 60%) Sels dammonium avec un effet à Long-terme et effet corrosif basse (pH 7.28, produit finale) Propionnate dammonium (max 27%) Haute microdispersion dans laliment des ingrédients actifs par lutilisation du tensioactive. mono et diglycérides dacides gras (max 10%)

19 0, , ,26 0,2125 0,5075 8,7575 0,010,0175 5,0075 0,010,020,0125 0,0275 0, Milliers Décompte Microbiologique ADIVETER. Jours 0, 7 et 14 Enterobacteriaceae T0 - Control T1 - 0,25% H2O T2 - 0,5% H2O T3 - 0,25% H2O + RHP T4 - 0,5% H2O + RHP jours 0714

20 Fungi 0,1 3,05 13,8 0,1 1,125 2,075 1,225 0,1 2,075 0,125 0,175 0, T0 - Control T1 - 0,25% H2O T2 - 0,5% H2O T3 - 0,25% H2O + RHP T4 - 0,5% H2O + RHP jours 0714 Décompte Microbiologique ADIVETER. Jours 0, 7 et 14 Milliers

21 PRODUCTIVE - animal Pertes plus basses Amélioration de la palatabilité Diminution de la pression microbiologique Meilleur rendement (Taux de conversion) Résumé des avantages du programme de réhydratation

22 Advantages in ANIMAL by Re-Hydra Pro ® Meilleur utilisation de lEM/CP/graisse Diminution des pertes de laliment Production plus basse de poudre Amélioration du taux de conversion Control microbiologique total du cycle productif. Pertes dénergie par fungi plus basses Incidence de micotoxicosis plus basse Niveaux de biosécurité plus hautes Incidence de coliforms / Salmonella / Clostridium plus basse Palatabilité du pellet plus haute Durabilité plus haute

23 CMQ, g/ d TC, g/g Control 300 ppm Re-Hydra Pro ® 400 ppm Re-Hydra Pro ® 600 ppm Re-Hydra Pro ® 200 ppm Re-Hydra Pro ® to 35 d35 to 54 d21 to 54 d ,55 1,11 21 to 35 d35 to 54 d21 to 54 d ,06 1,12 1,1 1,67 1,62 1,54 1,51 1,48 1,49 1,42 1,41 1, Juin 2004 IT: UP-0106-BR UTILISATION DU Re-Hydra Pro ® EN ALIMENT DINICIATION POUR PORCELETS Plus palatable CMQ plus haute+ GMQ plus haute Pertes plus basses Amélioration du TC Poids finale plus haute

24 Control 300 ppm Re-Hydra Pro ® 400 ppm Re-Hydra Pro ® 600 ppm Re-Hydra Pro ® 200 ppm Re-Hydra Pro ® Poids finale(kg) Résultats pratiques en porcelets Diminution jusquà 0,1 du TC Jusquà 2 Kg de plus au jour 54 *Aliment pour porcelets à 0.67 / kg Diminution jusquà 0.06 / kg porcelet (jour 54) 21 à 54 j

25 Résumé des propriétés de réhydratation avec Pellet PLUS +

26 Higher proportion of water fixed to feed particles Better pellet production yield (production, energetic cost) Better overall pellet quality Lower losses of fines (feedmill / farm) Higher antifungal protection Better animal performances

27 Efet de lutilisation du Re-Hydra Pro ® on the recovering of feed losses and Quality parameters of feed pellets To check the effect that the inclusion of Re-Hydra Pro ® exerts on different parameters of pellet production and quality of final product (physico-chemical characteristics)

28 Experimental design T0 - Feed without addition of water T1 - Feed with 1% Hydrating solution + 2.5% Re-Hydra Pro ® T2 - Feed with 2% Hydrating solution + 2.5% Re-Hydra Pro ® Each experimental treatment was composed of four production replicates (with the exception of treatment 0, with 8 replicates) Each replicate consisted of a pelleting of 50,000 kg (10 blendings of 5,000 kg of feed for swine fattening, each) Each experimental day included a T0 and one or two of the other experimental treatments (100,000 or 150,000 kg production, according to the schedule of production of every day) The application of Re-Hydra Pro ® was carried out directly in the mixer (90%) and after cooling (10% prior to the fat addition) Pelleting temperature was set at 70% and load at 85% to directly evaluate the effect of the additive on production parameters after the improvement in the pelleting yield.

29 Production parameters recorded Feed load - entrance to the pelleting machine (%) Amperage Pellet Production yield (Tm / h) 7 monitored determinations per experimental replicate Set and controlled Total time to produce the replicate with 50,000 kg Pelleting temperature (ºC) Total produced feed (kg at the truck) - % feed losses

30 Pellet quality parameters determined Durability (%) 5 samples of 500 g each per experimental replicate (20 samples per treatment – for treatments T1 and T2; 40 samples for T0: total 80 samples)

31 Simulator Re-Hydra Pro ® Introduce the specific conditions for each customer in the upper spaces and the rest of the data will be obtained

32 Use of Re-Hydra Pro ® in starter feeds for piglets - IT: UP BR Objectives To study the effect of the addition of a re-hydrating mixtre (at growing doses from 200 to 600 ppm) on the performances of the piglets. Main results Significant improvements in the performances were obtained with increasing doses of the use of the re-hydrating mixture.

33 Objectives To evaluate the use of Re-Hydra Pro ® on the performances of piglets from 21 to 54 d of age Materials and Methods Experimental Animals 240 crossed piglets (Pietrain*Large White x Landrace*Large White), half males and half females 21 days of age at start (avg weight: 7.1 ± 1.4 kg) Experimental facilities Farm of the Dept. of Animal Production of the ETSI Agrónomos of the Universidad Politécnica de Madrid Departaments of 1 m2 (1x1m), with individual feeder (5 allocations) and drinking bowl Initial temperature at 32ºC, reducing it 1ºC per week until 27ºC are reached. Controlled ventilation according to the age. Continous light program throughout the experiment. June 2004 IT: UP-0106-BR USE OF Re-Hydra Pro ® IN STARTER FEEDS FOR PIGLETS Ingredient composition of the Experimental diets Ingredients Pre- Starter Barley National corn Extruded corn Roasted soybean Fish meal LT Soybean Acid buttermilk Sweet buttermilk Soybean oil L-lysine HCl (78%) L-threonine L-tryptophan Methionine OH Limestone Bicalcium phosphate Salt Other Experimental design Treatment Re-hydrating mixture (% diet) Solution of Re-Hydra Pro (%) Dose of Re-Hydra Pro (g/ Tm) Control--- A12200 B13300 C22400 D23600

34 Control 300 ppm Re-Hydra Pro ® 400 ppm Re-Hydra Pro ® 600 ppm Re-Hydra Pro ® ADG, g/ d ADI, g/ d FCR, g/g CONCLUSIONS The inclusion of Re-Hydra Pro ® into the feed formulation significantly improveed intake, average daily gain and FCR during the period of 35 to 54 d and, as a main consequence, this improvement was also reflected in the global period recorded values. This improvement was higher with higher product proportions in the feed formulation 200 ppm Re-Hydra Pro ® 21 to 54 d to 54 d ,48 1,49 1,41 1,4 21 to 54 d 1,3 1,35 1,4 1,45 1,5 1, June 2004 IT: UP-0106-BR USE OF Re-Hydra Pro ® IN STARTER FEEDS FOR PIGLETS

35 CONCLUSIONS The inclusion of Re-Hydra Pro ® into the feeds allowed to decrease the production costs (per kg meat) in all treatments, favoured by the performed dilution. This happened at all levels of inclusion (1% A and B, 2% C and D), against the Control treatment. Again, this improvement was higher with the highest product inclusions. Control 300 ppm Re-Hydra Pro ® 400 ppm Re-Hydra Pro ® 600 ppm Re-Hydra Pro ® 200 ppm Re-Hydra Pro ® FCR, g/g 1,48 1,49 1,41 1,4 21 to 54 d 1, Cost per kg animal (/ kg) Final weight (kg) 21 to 54 d June 2004 IT: UP-0106-BR USE OF Re-Hydra Pro ® IN STARTER FEEDS FOR PIGLETS to 54 d to 54 d

36 Use of Re-Hydra Pro ® in feed for broiler chickens – It: Apu-Br1-04 Objectives To study the effect of adding a rehydrating mixture (at 1% concentration) on performances of broiler chickens, at the Universitat Autònoma de Barcelona. Main results Similar results –even using a diluted diet- were obtained in treated animals when compared to the Control.

37 February, 2004 IT: APU-BR1-04 USE OF RE-HYDRA PRO ® IN FEED FOR BROILER CHICKENS Aim A test was carried out in order to study the effects on performance parameters of incorporating 1% of the rehydrating mixture Re-Hydra Pro ® in feed for broiler chickens. Materials and Methods The experiment was conducted in a shed belonging to the Universitat Autònoma de Barcelona (Cerdanyola, Barcelona). 180 male chickens were used; these birds were 7 days old when the test began. Feed for the experiment was prepared at the IRTA (Mas Bové, Reus) (table 1). The experiment included one period from 7 to 42 days of age. Each treatment was applied to 5 replicates, with 4 chickens per replicate. Feed and water were supplied ad libitum. The experimental feeds are broken down in table 1. Table 2 shows the details of the analysis of the feed. Table2.Analysis of feed Parameter(%)A Control B Re-Hydra P Moisture Ash Crude protein Table1. Experimentalfeed Ingredients(%)A Control B Re-Hydra P Corn50.9 Soybean meal Fat5.74 Wheat middlings4.99 Maize pulps2.50 Alimet0.09 Limestone1.19 Bicalcium phosphate1.60 Salt0.31 Florafil0.30 Vit-min premix0.25 Re-Hydra Pro-1.0 TOTAL Table1. Experimentalfeed

38 February, 2004 IT: APU-BR1-04 USE OF RE-HYDRA PRO ® IN FEED FOR BROILER CHICKENS Average Daily Gain (g/d) 7 to 42 d Average Daily Intake (g/d) 7 to 42 d Feed Conversion Ratio 7 to 42 d CONCLUSIONS Inclusion in rations for broiler chickens from 7 to 42 days old of 1% Re-Hydra Pro ® rehydrating mixture led to the same performance results as the control diet. Re-Hydra Pro Cost () per kg meat Re-Hydra Pro 7 to 42 d

39 Effect of the use of Re-Hydra Pro ® on the improvement of pelleting efficiency and feed quality To check the effect that the inclusion of Re-Hydra Pro ® exerts on different parameters of pellet production and quality of final product (physico-chemical characteristics of horses and japanese quails feeds)

40 Experimental design T0 - Feed without addition of water T0.5 - Feed with 0.5% Hydrating solution + 2.5% Re-Hydra Pro ® T1 - Feed with 1.5% Hydrating solution + 2.5% Re-Hydra Pro ® Each experimental treatment was composed of two production replicates (with the exception of treatment 0.5, with 1 replicates), determined in two different days (for two different pelleting machines and two different feeds) Each replicate consisted of a pelleting of 9,000 kg (3 blendings of 3,000 kg of feed for japanese quails and horses feeds, each) Each experimental day included one replicate of T0 production and one (horses feed) or two (japanese quails) of the other experimental treatments. The application of Re-Hydra Pro ® was carried out directly in the mixer Pelleting temperature was set around 45ºC and Amperage at 245 and 200 Å for pelleting machine 1 and 2, respectively, to directly evaluate the effect of the additive on production parameters after the improvement in the pelleting yield.

41 Production parameters recorded Feed load - entrance to the pelleting machine (%) Amperage Pellet Production yield (t / h) 6 monitored determinations per experimental replicate Set and controlled Pelleting temperature (ºC)

42 Pellet quality parameters determined Durability (%) / Moisture (%) 5 samples of 1000 g each per experimental replicate (10 samples per treatment - for feeds belonging to treatment T1; 10 samples for T0: total 20 samples)

43 TtHydr sol. Re-Hydra Pro identificationt/hAmperageTemp addedtimepelleting T0009, , , , , , T , , , , , , % improvement3,2 T , , , , , , , Pelleting machine 1 - performance (japanese quail feed) - day 15th december, 2004 % improvement

44 T0 T0.5 T % + 9.4% Control 0.5% Hydr sol % RHP 1.5% Hydr sol % RHP Improvement of the pelleting efficiency (t/h) in pelleting machine 1, japanese quails feed The use of Re-Hydra Pro ® efficiently improved the production yield of the pelleting machine without an increase in the energy consumption. It is necessary to consider that the quails feed has a much smaller diameter than other feeds. Anyway, Re-Hydra Pro ® was able to improve the feed production efficiency even under such circumstances.

45 TtoHydr sol Re-Hydra Pro identificationMoistureDurability addedtime T0009, , , , , T , , , , , % improvement10.0 Ret. Applied moisture 70% Quality parameters pelleting machine 1 (japanese quails feed) - 15th december 2004 Re-Hydra Pro ® allowed to fix the added water in an stable way, thus recovering the feed losses generated during milling and pelleting. With T1, approximately 70% of the water added was recovered. It has to be considered that between the day of production of the feed (wed) and the day of analysis (mon), it took 5 days. Anyway, the water added remained in the feed during that period.

46 TtoSol. Hidr Re-Hydra Pro identificationt/hAmperageTemp addedtimepelleting T0008, , , , , , , T , , , , , , , % improvement16.5 Pelleting machine 2 - performance (horse feed) - day 16th december, 2004

47 T0 T % Control 1.5% Hydr sol % RHP Improvement of the pelleting efficiency (t/h) in pelleting machine 1, Horses feed The use of Re-Hydra Pro ® efficiently improved the production yield of the pelleting machine without an increase in the energy consumption. Diameter of the horses feed was much larger than quailss. Here, the use of Re- Hydra Pro ® could efficiently optimize even more the production yield of the pelleting machine: uses up to 1.5% of hydrating solution resulted in almost 17% better production performance during pelleting.

48 TtHydr sol Re-Hydra Pro identificationMoistureDurability addedtiempo T0008, ,409, , , T , , , , % mejora9.8 Ret. Humedad Aplicada 66% Quality parameters pelleting machine 2 (horses feed) - 16th december 2004 Re-Hydra Pro ® allowed to fix the added water in an stable way, thus recovering the feed losses generated during milling and pelleting. Again, with T1, approximately 70% of the water added was recovered. It has to be considered that between the day of production of the feed (thu) and the day of analysis (mon), it took 4 days. Anyway, the water added remained in the feed during that period, in an stable way

49 Effect of the use of Re-Hydra Pro ® on the recovering of feed losses and microbiological parameters of feed To evaluate the effect that the inclusion of Re-Hydra Pro ® exerts on different pellet production and quality of final product (physico-chemical and microbiological characteristics) To compare the characteristics of pure free water against Re-Hydra Pro ®

50 Experimental design T0 - Feed without addition of water T1 - Feed with 0.25 % water T2 - Feed with 0.5 % water The application of Re-Hydra Pro ® was done directly on the mixer. T3 - Feed with 0.25 % hydrating Solution complemented with 10% Re-Hydra Pro ® T4 - Feed with 0.25 % hydrating Solution complemented with 10% Re-Hydra Pro ®

51 Feed sampling 4 samples 100 g feed per replicate (total: 20 samples) before application of hydration 4 samples 1 kg feed per treatment (total: 20 samples) the the pelleting cooling system Analysis of basal moisture and Microbiological quality Analysis of residual moisture Microbiological quality

52 Laboratory analyses Pellet quality Residual moisture at days 0, 7 and 14 Density Fungal contamination (days 0, 7, 14) Analysis of Salmonella, Staphylococcus aureus, Escherichia coli, Clostridium perfringens, total enterobacteriaceae (days 0, 7, 14) Microbiological Quality

53 Absence<10< T30,2510PostAbsence<10Absence<10<100 <10 T30,2510PostAbsence<10Absence<10<100200<10 AverageAbsence10Absence T40,510PostAbsence<10Absence<10<100 <10 T40,510PostAbsence<10Absence<10<100 <10 T40,510PostAbsence<10Absence<10<100 <10 T40,510PostAbsence20Absence<10<100 <10 AverageAbsence12,5Absence Microbiological count ADIVETER at day 0

54 Enterobacteriaceae (cfu/ g) Day T0 - Control T1 - 0,25% H2O T2 - 0,5% H2O T3 - 0,25% H2O + RHP T4 - 0,5% H2O + RHP

55 Enterobacteriaceae Before pelleting T Hydr solRe-Hydra Proday 7day 14 T T T00010 T average12507, T10,25010 T10, T10,25010 T10,25010 average507,58757,5 T20,5010 T20,5010 T20, T20,5010 average17,55007,5 T30, T30, T30, T30,2510 average2012,5 T40,510 T40, T40,510 T40,510 average27,510 Hongos Before pelleting T Sol. Hidr.Re-Hydra Proday 7day 14 T T T T average T10, T10, T10, T10, average T20,50100 T20,50100 T20, T20,50100 average T30, T30, T30, T30, average175 T40, T40, T40, T40, average100 Microbiological count ADIVETER at days 7 and 14 Fungi Enterobacteriaceae

56 Microbiological advantages after Re-Hydra Pro ® thousands of fungal cfu/ g The addition of total moisture (2%) reached levels of 12.4%, 12.8% and 13.7% for BD + 2% water, BD + 2% water + tensioactive and BD + 2% Water plus Re-Hydra Pro ® (2%), respectively, after pelleting Storage conditions favoured a fast fungal growth (29ºC, RH: 85%) as accelerated tests for microbiological stability. The lower fungal growth after the application of Re-Hydra Pro ® may be explained because of the control of the available water as well as because of the antifungal treatment applied through Re-Hydra Pro ®. The fungal growth in BD + 2% water rose to the highest peaks because of the lack of proper feed protection with any kind of microbicidal treatment. The use of a tensioactive could not efficiently prevent the fungal growth. Storage days after pelleting Basal Diet BD + 2% Water BD + 2% Water + tensioactive BD + 2% H20 Re-Hydra Pro ®


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